Cast in situ method is used to construct one-way slabs on beams which involves fixing of forms followed with the installation of reinforcements, and finally the pouring of fresh concrete. ACP (Concrete) Limited will not be held responsible for any damage or injuries in connection with handling or installation not carried out by ACP (Concrete) Limited. There also are also available as solid, 3 or 5 core floor slabs. Prestressed concrete floor units are also ideal for suspended flooring to subsequent levels, being quickly and safely installed to provide an instant safe platform for following trades. Other screed thicknesses can be considered. The lattice girder is manufactured using high strength steel wire which provides rigidity to the panel and enables it to bind easily with in-situ concrete which is poured later on site. Advantages of Choosing Prestressed Concrete Flooring. Our design services including cantilever wall foundation design, precast wall panel design or design of bespoke precast products where our standard products don’t meet your requirements. Discover precast hollow core concrete flooring from Milbank. Welcome to Nitterhouse Concrete . One-Way Slabs on Beams. CLEAN: No concrete pouring, no debris, and no dumpster. Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our prestressed concrete flooring products. ACP offers several solutions to suit your site-specific requirements. The dense concrete slab used in the ACP Wide Slab system has benefits in acoustic performance over Hollowcore flooring. All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. Savings. They are manufactured to comply with the requirements of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive. However, if you required this prestressed flooring system can be manufactured in different depths to suit spans and anticipated floor loads. The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically. At ACP (Concrete) Ltd, our prestressed floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. Our prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. Precast Concrete Slabs & Suspended Floor Slab. Bison Precast is able to offer several solutions to incorporate balconies within a floor layout: additional reinforcement can be incorporated into hollowcore slabs to accept bolt-on steel balconies. At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 100mm, 150mm or 200mm depths. Prestressed concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. However, costs can rise if you’d like to have something decorative as a stamped concrete patio, or if you’re looking to have curves and other decorative edging features installed. Any lifting/handling operations should be carried out by trained and competent personnel only. Here, the average cost can range anywhere from $6 to as much as $15 per square foot. Precast concrete is the most commonly used building material in the world and a wide variety of products are available including flooring beams and slabs… Bespoke Precast Concrete Products & Solutions, To view a more detailed Step by Step Guide of the Installation and Delivery of the Floors, Stairs and Landings please, To view a more detailed Step by Step Guide of the Installation and Delivery of the Horizontal Wall Panels, please, Prestressed and Precast Concrete Products, No Core Flooring Reduces Sound Vibration Passage, Minimal Joint Flooring Restricts Possible Sound Penetrations, Minimises Subsequent Application and Costs, Fast Rack Construction Low Cost Flooring system, CE38 - Prestressed 150mm Wideslab - On Request, CE39 - Prestressed 200mm Wideslab - On Request, Minimal joints restrict the possibility of sound penetrations. A family run business with over 60 years’ experience, we offer an extensive range of precast concrete flooring solutions including beam and block/poly flooring, ThermaBeam™ flooring, hollowcore flooring, stairs and landings to the industrial, commercial and domestic markets. Building Regulations Part A ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. At ACP (Concrete) Ltd we offer professional, comprehensive and reliable prestressed and precast concrete design and installation service on all our products. Suitable for all floor levels from ground to roof, this rapid flooring solution is ideal where long spans and/or high load bearing capacities are required minimising costs and production time. Accurate first-time placement means the concrete floor slab is in its final position before the crane unhooks. They must therefore be ready to adapt to all architectural demands. Along with being significantly easier to lift and handle during the construction process, hollowcore slabs lower construction costs related to the amount of material required to cast the slabs as well as the cost to transport the finished product to the job site. Click to download and view pdf  'Design Guidance / Siteworks. The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. Nowhere is this need greater than in areas devastated by storms, particularly in New Jersey’s rebuilding efforts after Superstorm Sandy. ACP (Concrete) Ltd.’s prestressed concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. A smooth soffit finish to the prestressed floor is a benefit of the wet cast system and is suitable to receive a direct paint finish. At ACP (Concrete) Ltd, our prestressed precast floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. ACP prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. Precast concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. With the new Tindall Superior Lightweight All-Purpose Beam (T-SLAB), that revolution has finally arrived. Lafarge Precast Concrete Hollowcore Slabs. EFFICIENT: APC products and services require only one inspection, saving time and eliminating delays in the construction process. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project. Precast concrete floor units are also ideal for suspended flooring to subsequent levels, being quickly and safely installed to provide an instant safe platform for following trades. Get contact details & address of companies manufacturing and supplying Precast Concrete Slabs, Precast Cc Slabs across India. A fundamental component of your structure, precast slabs constitute formwork and ensure the strength of your building’s floor. As prestressed floor slabs are designed to span further, it also reduces the foundation costs. Using an extruded process, hollow core plank (or hollow core slab) is a plant-manufactured prestressed concrete slab with continuous cores, or voids, which considerably reduces weight (up to 50% compared with a poured-in-place flat slab) and cost. An Omnia Flooring Slab is a reinforced Precast Concrete Slab which incorporates a triangular lattice girder that is attached to a lower layer of reinforcement. Spancrete hollowcore precast concrete planks & slabs are fire resistant, reduce weight and costs. Allcostdata.info has a large list of precast concrete and its cost. Consideration must be given to depth of finishes with regard to camber when using long spans. Precast Concrete Frame Construction. Photos courtesy of Northeast Precast LLC. The use of Precast Concrete Hollowcore Flooring is a highly cost effective solution that fits easily into any structural system such as steel or concrete frame or indeed masonry construction. Choosing precast over traditional in-situ can lead to a reduction of up to 60% of manpower required on site and save up to 30% in construction time. Prestressed flooring is the most effective type of flooring where large spans and shallow depths are desirable. Please contact us for further information. If viewing in mobile version we recommend you view the available pdf. Can accommodate irregular or complex building designs. That’s why we designed the FEHR precast slab as a model of innovation and cutting-edge engineering: available in a range of thicknesses and configurable to all construction formats, FEHR’s … Concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. There also are also available as solid, 3 or 5 core floor slabs. Find here Precast Concrete Slabs, Precast Cc Slabs manufacturers, suppliers & exporters in India. The Wide Slab floor lifting system also eliminates the need to “bar” individual floor beams into final position as is typical of Hollowcore floors lifted with chains or beam clamps. To view a more detailed Step by Step Guide of the Installation and Delivery of the Horizontal Wall Panels, please click here. Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. In addition, structural components can be supplied for incorporation into a structure on-site. Building Regulations Part A: ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. This service and product knowledge has proven invaluable to our company. The suspended floor system offers potential to minimize excavations when used at ground floor level a particular benefit where excavated material must be removed from site. The casting system of the Wide Slab Flooring also enables the manufacture of special width floor slabs cast to size rather than cut down from stock as is typical of traditional Hollowcore flooring systems. Specifically, ... How much does Rib and Block Slabs cost in South Africa? Soffit can be left exposed saving on additional costs for suspended ceilings. BubbleDeck precast concrete floor slabs. Structural precast can range from $43 per linear foot for a 15-foot span to as much as $95 per linear foot for a 30-foot span. The prestressed floor slabs are used where the loosely reinforced slabs are close to their limits, with regards to load and span width. A more specific safe span calculation based on the salient loading details can be produced by contacting our Technical Department. ACP (Concrete) Ltd Wide Slab Flooring are a high quality, economical suspended concrete floor construction using long prestressed concrete floor slabs (or planks) supported by either masonry walls or a supporting frame structure in steel or precast concrete. The TopFloor Product Range TOPFLOOR HOLLOW-CORE CONCRETE FLOOR PANELS HAVE BEEN AN IMPORTANT CONTRIBUTOR TO THE GROWTH OF THE BUILDING AND CONSTRUCTION INDUSTRY IN THE WESTERN CAPE SINCE 1997. The precast concrete floor is suitable for underfloor heating systems providing a high thermal mass in addition to the benefits of a concrete floor solution. Welcome To Ernecast Ltd About Us. June 2, 2020. ... No other building system accommodates creativity and practicality like Spancrete hollowcore floor and roof building systems. HomeAdvisor's Concrete Slab Cost Calculator gives average installed concrete costs per square foot or size (30x30, 24x24, 40x60) for garage floors, sheds, backyard slabs and more. Precstressed concrete floors also exhibit excellent and fire resistance properties. The casting system of the Wide Slab Flooring also enables the manufacture of special width floor slabs cast to size rather than cut down from stock as is typical of traditional Hollowcore flooring systems. Hollow Core Plank Mid South Prestress is the largest producer of precast hollow core plank concrete in the mid-southern United States. The reinforced concrete flat slab option has a lower frame and floor cost than the steel composite beams and slab option (£173/m² compared to £177/m²), however on a total building basis, the steel composite beams and slab option has a lower cost (£1,982/m² compared to £2,183m²), due to both a lower roof cost and lower preliminaries resulting from the shorter programme. Your final cost will depend on the slabs size, thickness, and if you any special reinforcement such as wire mesh or rebar. Irregular and complex shapes manufactured to suit contract requirements, Service holes and cut-outs accurately formed during manufacture, Smooth flat soffit can take direct decoration and top surface can be power-floated reducing depth of overall floor zone, Exposed soffit can be used to provide ‘thermal-mass’, Single or two-way spanning design possible, The cost of omnia flooring systems compare favourably with those of traditional formwork, Decorated soffit can be left exposed, negating suspended ceilings, In-situ topping can be power-floated negating extra finishing screed. Precast concrete floors also exhibit excellent and fire resistance properties. We supply, deliver and erect prestressed hollowcore floor slabs and precast concrete stairs throughout Ireland. The effective management of cost enables clients, developers, and facilitators to achieve value for money. There is a great need for a durable precast concrete floor structure that is lighter, stronger and more energy efficient, and one that can be manufactured in variable sizes. These lifting points are then used to handle the planks within the factory and once again on-site. Each panel is designed and manufactured to your specific shape requirements and structural capacity making it an extremely versatile building product. ', Click to download and view pdf  Sound Attenuation. The dense nature of the product eliminates possible fire spread through hollow cores. Columns yielded a similar result, with savings at 21 percent less cost than on-site pouring. Precast concrete frames involve an entire structure being fabricated off-site. A smooth soffit finish to the precast floor is a benefit of the wet cast system and is suitable to receive a direct paint finish. Please contact us for further information. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget. The width, depending on the production procedure, is up to 3 m, thickness of the concrete board is 80 - 120 mm. This joint is designed to receive a grout infill without additional shuttering to the soffit prior to installation of insulation and floor finishes. Please note that any information provided is to be used as a guide only. Get in touch today. Watch this video to see how easy it is to install Flood Omnia Slab Flooring. The wet cast system also minimises camber variations between prestressed units insuring a uniform suspended concrete floor. The Wide Slab floor lifting system also eliminates the need to “bar” individual prestressed floor beams into final position as is typical of Hollowcore floors lifted with chains or beam clamps. Openings for services, pipes and ducting can also all be cast into the prestressed concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. Call us today! A sand/cement screed can be applied to the grouted suspended concrete floor to form a robust finished floor or base for ceramic floor finishes. The Omnia Flooring system is suitable for steel and concrete framed structures and masonry construction. ACP (Concrete) Ltd.’s precast concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. For more information click on the relevant box. Excellent sound insulation and fire resistant. That role has been strengthened through the acquisition of Topfloor by the Echo Group, South Africa’s largest and longest-established prestressed and precast floor … At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 150mm or 200mm depths. We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. Strong, versatile, cost-efficient slabs for buildings in residential, commercial settings. FP McCann is one of the UK’s leading manufacturers of high-quality precast concrete floors. ACP (Concrete) Ltd offers several solutions to suit your site-specific requirements. Designed to withstand heavy loading conditions. 3. 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